Electric Vehicle Cable Types and Charging Standards
2024-03-21
6 min
Ali Postar
Electric Vehicle Cable Types and Charging Standards
There are various types of charging cables and standards in the world of electric vehicles. In this article, we will examine all cable types and their usage areas in detail.
AC Charging Cables
Type 2 (Mennekes)
The standard AC charging connector in Europe.
Features:
- 7-pin design
- Single and three-phase charging support
- 3.7 kW - 22 kW power range
- Locking mechanism
- IP54 water and dust protection
Usage Areas:
- Home charging units
- Public AC charging stations
- Most European electric vehicles
Type 1 (SAE J1772)
Commonly used in American and Japanese vehicles.
Features:
- 5-pin design
- Single-phase charging
- Maximum 7.4 kW power
- Mechanical locking
- IP44 protection
DC Charging Cables
CCS (Combined Charging System)
Formed by adding DC pins to a Type 2 or Type 1 connector.
Features:
- AC and DC charging support
- 50 kW - 350 kW power range
- Automatic locking
- Communication protocol
- Optional cooled cable
CHAdeMO
Japanese-origin DC charging standard.
Features:
- DC charging only
- 50 kW - 100 kW power range
- Bidirectional charging support (V2G)
- 10-pin design
- Advanced communication
Cable Types and Power Levels
Cable Type | Max Current | Max Power | Usage |
---|---|---|---|
Type 2 Single | 32A | 7.4 kW | Home |
Type 2 Three | 32A | 22 kW | Public |
CCS | 500A | 350 kW | Fast charge |
CHAdeMO | 125A | 100 kW | Fast charge |
Cable Selection and Points to Consider
When Choosing a Cable
- Vehicle Compatibility
- Check the connector type supported by your vehicle
- Consider the maximum charging power
- Cable Quality
- Quality material and insulation
- Suitable cross-sectional area
- Certifications (CE, TÜV, etc.)
- Length
- 5-7 meters for home charging
- 3-5 meters for portable use
- Avoid very long cables
Safety Precautions
- Before Use
- Check for physical damage
- Clean the pins
- Check the locking mechanism
- During Use
- Place the cable properly
- Avoid excessive bending
- Be careful with rain/water contact
- Storage
- Clean and dry environment
- Proper winding
- Protect from UV rays
Common Problems and Solutions
- Communication Error
- Clean the pins
- Software update
- Service check
- Locking Problem
- Mechanical check
- Cleaning
- Service support
- Low Charging Power
- Check cable cross-section
- Check station power
- Check vehicle settings
Conclusion
Choosing and maintaining the right cable plays an important role in electric vehicle use. By selecting a cable suitable for your vehicle and performing regular maintenance, you can enjoy a safe and efficient charging experience.